Control system retrofit

The wastewater treatment plant in Mladějovice was operating a control system based on the Siemens S7-300 platform, which was nearing the end of its service life and no longer met the requirements for remote monitoring and modern visualization. Our task was to modernize the entire system.

We completely replaced the control hardware with the new generation Siemens S7-1200 G2, redesigned the control software, and developed graphical visualization of the technology directly within the HMI panel—allowing operators to monitor the entire treatment process on a single screen.

 

Key elements of the solution

✅Replacement of the Siemens S7-300 PLC with the new S7-1200 G2 generation
✅ New HMI panel – 10″ touchscreen display replacing the old text-based panel
✅ Replacement of an electricity meter
✅ A complete new control software
✅ Graphical visualization of the entire wastewater treatment plant technology in the HMI environment
✅ Ready for remote monitoring and remote access

Customer benefit:

✅A modern platform with long-term support—no risk of being taken offline due to end-of-life hardware
✅ Clear graphical display – operators can view the status of the entire wastewater treatment plant on a single screen
✅Easier diagnostics and service – the new architecture enables faster response times in the event of a malfunction
✅ Seamless migration

HMI Siemens S7-1200